Automatic production line with laser cutting , bending ,auto loading and unloading – IMG Machinery Equipment

IMG Machinery Equipment

Automatic production line with laser cutting , bending ,auto loading and unloading

Shelf time 2026-7-13
Model customized
Specification customized

Foreground Orange Main Unit: Fully Automatic CNC Tube Bender (Core Host of the Production Line)

The elongated machine adopts an orange-and-white color scheme. It is fitted with linear guide rails, servo feeding modules and a 3-jaw chuck at the tail end for clamping tubes to complete multi-angle bending. A touch HMI panel plus an emergency stop button are mounted at the lower right of the machine body, enabling programming of bending sequences and adjustment of feeding, clamping and bending speeds. Black cable carriers on the upper section route internal wiring. This equipment executes the core tube bending and forming procedures.

2. Bottom-right Section of the Frame: Red 6-axis Industrial Robotic Arm

It is a standard articulated industrial robot bolted to the factory floor. A tube gripping fixture is installed at the arm end effector to automatically unload and transfer finished bent tubes, enabling unmanned connection between working stations and handling material conveyance across the whole automated line.

3. Upper-right Assembly: Laser Tube Cutting Unit

Composed of a black fiber laser main cabinet and transverse tube conveying brackets, this station performs fixed-length laser cutting on long tubes with guaranteed cutting tolerance of ±0.2–0.65 mm, acting as the upstream blanking workstation for tubular raw materials.

4. Rear White Framed Structure: Automatic Tube Loading Rack

This truss-style multi-stock storage rack contains built-in rollers and drive assemblies. It supports automatic loading for tubes with lengths ranging from 4 m to 6 m, continuously feeding raw tubes to the laser cutter and eliminating manual raw tube placement work.

3.The main technical parameters of mechanical

1)DW90 automatic Pipe bending machine

No.

The main technical parameters

Parameter Value

Unit

Remarks

1

Maximum bending capacity

Ф60×5

mm

 

2

The maximum feed distance

2500

mm

 

3

Maximum bending angle

190°

degree

Bending accuracy: ±0.1°

4

The maximum bending number

20

 

 

5

Rotation

0~±360°

degree

Angle accuracy: ±0.1°

6

Feeding accuracy

±0.1

mm

 

7

Program memory capacity

500

unit

 

8

Feeding servo motor power

1.5

kw

 

9

Servo motor power

0.4

KW

 

10

Main motor power

7.5

KW

 

11

The bending radius

R25-200

 

 

12

Double mould center distance

85

mm

 

13

The difference radius between two molds

95

mm

 

14

Machine weight

6000

kg

 

15

Machine size

6000×1600×1500

mm

 

 

  1. HND-QG1500 laser cutting machine with automatic pipe loading

The main technical parameters

Parameter Value

 

Cutting length range

<1000mm

 

Loading Rack

Automatic feeding available for tubes over 4m and under 6m.

For bent 6-meter tubes, the total deflection shall not exceed 10mm per 6m length.

Positioning accuracy: ±0.02mm

Cutting accuracy: ±0.2–0.65mm

 

laser

2000W

 

Tube Chuck

70 clamping range pneumatic chuck

Taiwan DGDR

Chuck clamping range

15mm<round/square pipe<88mm(Requires matching grippers))

 

Cutting head

Professional 3D cutting head

RAYTOOLS

Switzerland)

Chiller

3000W high-precision chiller

Chinese Brand

Control software

Pipe cutting machine linkage system

 

Control system

PLC

Taiwan Delta

Spindle motor

Servo motor

Fuji Japan

Mobile motors

Servo motor

Delta

Reducer

Domestic planetary gearboxes

 

System

Professional round/square pipe cutting system

HND customized

Electronic control

Industrial control computer + industrial screen

HND customized

Pneumatics

Airtac

ARK

Appliances

Schneider

France

Laser wavelength

1070nm

Electro-optical conversion efficiency

25-30%

Cut diameter

Ф6-88mm((Other sizes require customization))

Pipe length range

6200mm

Maximum workpiece length

1200mm (Other sizes require customization)

Repeat positioning accuracy

±0.02mm

Accuracy

±0.15mm

machine weight

1000kg

Electricity demand

380V  50Hz/60Hz

Application Scenarios

1. Automobile & New Energy Auto Parts Sector
Fabricate tubular components for car seat frames, door anti-collision tubes, vehicle frames and new-energy vehicle battery brackets. Strict dimensional tolerance guarantees reliable assembly precision and structural strength, matching mass standardized production demands of auto parts.

2. Hardware & Metal Furniture Industry
Produce wrought iron chair/table frames, storage racks, metal sofa supports and wheelbarrow tubular parts. Laser cutting delivers burr-free cross-sections with highly uniform bending results, supporting large-volume shipment requirements of furniture manufacturers.

3. Construction & Building Hardware Field
Process stainless steel stair handrails, balcony guardrails, photovoltaic mounting brackets and steel structural tubular parts. 4–6 m long raw tubes can be fed automatically, with controlled deflection on long workpieces to satisfy on-site assembly standards.

4. Fitness Equipment & Light Industrial Machinery Manufacturing
Manufacture treadmill supports, bent structural parts for strength training gear and bathroom hardware tubes. Stable machining precision cuts follow-up welding and polishing workload.

5. Construction Machinery & Agricultural Machinery Segment
Make machine handrails, hydraulic pipelines and bent frame components for farm equipment. The fully automated line sustains long-duration continuous production required by heavy industry.

6. Third-party Tube Processing Factories
Undertake customized tube cutting and bending outsourcing orders. Only one on-site operator is needed after line commissioning, greatly lowering labor expenditure for subcontracting projects.

Contact Us

This field is required.
This field is required.